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Castables & Ramming Mixes

Alkali-Resistant Alumina Castable 45% Al2O3 P-CAST-A45AR

Alkali-Resistant Alumina Castable 45% Al2O3 P-CAST-A45AR is a conventional castable based on high alumina aggregates and high grade SiC with 45 – 52% Al2O3, suitable for service temperatures up to 1400 °C. It has a hydraulic bond and is installed by casting with vibration.


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Product overview & application

About Alkali-Resistant Alumina Castable 45% Al2O3 P-CAST-A45AR

Alkali-Resistant Alumina Castable 45% Al2O3 P-CAST-A45AR is a conventional castable based on high alumina aggregates and high grade SiC with 45 – 52% Al2O3, suitable for service temperatures up to 1400 °C. It has a hydraulic bond and is installed by casting with vibration. Material type according to the datasheet: Dense refractory concrete (alkali resistant); raw material basis: high alumina aggregates and high grade SiC.

Conventional castables contain more calcium aluminate cement. They are easy to install, but need more water and have a higher porosity after firing than low cement grades, so they are not intended for direct contact with molten metal. Silicon carbide (SiC) raises thermal conductivity and abrasion resistance and reduces the adhesion of melt and slag. The material is designed to resist attack by alkali compounds.

Technical properties

  • Maximum service temperature: 1400 °C
  • Al2O3: 45 – 52%
  • Bulk density: Approx. 2.2 g/cm³
  • Grain size: 0 – 5 mm
  • Cold crushing strength after drying at 110 °C: Min. 550 kg/cm²

Installation, packaging and storage

Installation: casting with vibration. Water addition, drying and initial heat-up should follow the manufacturer's instructions to achieve the best properties. Packaging: 40 kg bags (dry mix, water is added on site). Shelf life: 6 months (dry, cool, frost-free place).

The values in the specification table are taken from the product datasheet. Contact the Pas Espadana technical team to select the right grade for your operating conditions.


Applications

  • Areas exposed to alkali vapours and compounds, such as cement preheaters and ducts
  • Linings of thermal equipment fired with alkali-bearing fuels or feed

Information needed for review

  • Service temperature and type of equipment
  • Installation method and lining thickness
  • Chemical and mechanical conditions (slag, alkalis, abrasion)
  • Required quantity and delivery time

Technical specifications

Technical specifications of Alkali-Resistant Alumina Castable 45% Al2O3 P-CAST-A45AR
Maximum service temperature 1400°C
Bulk density Approx. 2.2g/cm³
Grain size 0 – 5mm
Cold crushing strength (110 °C) Min. 550kg/cm²
Al2O3 45 – 52%
CaO 3 – 6%
SiC 15 – 20%
Installation Casting with vibration

Product datasheet & documents

P_CAST_A45AR_v01.pdf

PDF • 104 KB

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Selection based on your conditions

Contact our technical team to review grades, supply and to receive a valid document.

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FAQ about Alkali-Resistant Alumina Castable 45% Al2O3 P-CAST-A45AR

What is the maximum service temperature of P-CAST-A45AR?

According to the datasheet, the maximum service temperature is 1400 °C. The permissible operating temperature for each project should be set with the technical team based on the process conditions.

How is P-CAST-A45AR installed?

By casting with vibration. Water addition, mixing time and the drying and heat-up schedule should follow the manufacturer's instructions.

How is P-CAST-A45AR packed and how long can it be stored?

Packaging: 40 kg bags (dry mix, water is added on site). Shelf life: 6 months (dry, cool, frost-free place).

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